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Materials, Testing & Evaluation

 

PCC-CE207

Materials, Testing & Evaluation

1L:1T:2P

3 credits

 

The objective of this Course is to deal with an experimental determination and evaluation of mechanical characteristics and advanced behavior of metallic and non-metallic structural materials. The course deals with explanation of deformation and fracture behavior of structural materials. The main goal of this course is to provide students with all information concerning principle, way of measurement, as well as practical application of mechanical characteristics.

Ø  Make measurements of behavior of various materials used in Civil Engineering.

Ø  Provide physical observations to complement concepts learnt

Ø  Introduce experimental procedures and common measurement instruments, equipment, devices.

Ø  Exposure to a variety of established material testing procedures and techniques

Ø  Different methods of evaluation and inferences drawn from observations

 

The course reviews also the current testing technology and examines force applications systems, force measurement, strain measurement, important instrument considerations, equipment for environmental testing, and computers applications for materials testing provide an introductory treatment of basic skills in material engineering towards (i)  selecting material  for the design, and (ii) evaluating the mechanical and structural properties of material, as well as the knowledge necessary for a civil engineer. The knowledge acquired lays a good foundation for analysis and design of various civil engineering structures/systems in a reliable manner.

What will I learn?

·            Different materials used in civil engineering applications

·            Planning an experimental program, selecting the test configuration, selecting the test specimens and collecting raw data

·            Documenting the experimental program including the test procedures, collected data, method of interpretation and final results

·            Operating the laboratory equipment including the electronic instrumentation, the test apparatus and the data collection system

·            Measuring physical properties of common structural and geotechnical construction materials


·            Interpreting the laboratory data including conversion of the measurements into engineering values and derivation of material properties (strength and stiffness) from the engineering values

·            Observing various modes of failure in compression, tension, and shear

·            Observing various types of material behavior under similar loading conditions

 

Proposed Syllabus

Module 1: Introduction to Engineering Materials covering, Cements, M-Sand, Concrete (plain,  reinforced                           and steel fibre/ glass fibre-reinforced, light-weight concrete, High Performance Concrete, Polymer Concrete) Ceramics, and Refractories, Bitumen and asphaltic materials, Timbers, Glass and Plastics, Structural Steel and other Metals, Paints and Varnishes, Acoustical material and geo-textiles, rubber and asbestos, laminates and adhesives,   Graphene,    Carbon  composites  and   other    engineering                  materials  including properties and uses of these

Module 2: Introduction to Material Testing covering, What is the “ Material Engineering” ?; Mechanical behavior and mechanical characteristics; Elasticity – principle  and characteristics; Plastic deformation of metals; Tensile test – standards for different material (brittle, quasi-brittle, elastic and so on) True stress – strain interpretation of tensile test; hardness tests; Bending and torsion test; strength of ceramic; Internal friction, creep – fundaments and characteristics; Brittle fracture of steel – temperature transition approach; Background of fracture mechanics; Discussion of fracture toughness testing different materials; concept of fatigue of materials; Structural integrity assessment procedure and fracture mechanics

Module 3: Standard Testing & Evaluation Procedures covering, Laboratory for mechanical testing; Discussion about mechanical testing; Naming systems for various irons, steels and nonferrous metals; Discussion about elastic deformation; Plastic deformation; Impact test and transition temperatures; Fracture mechanics – background; Fracture toughness – different materials; Fatigue of material; Creep.

Tutorials from the above modules covering, understanding i) Tests & testing of bricks, ii) Tests & testing of sand, iii) Tests & testing of concrete, iv) Tests & testing of soils, v) Tests & testing of bitumen & bituminous mixes, vi) Tests & testing of polymers and polymer based materials, vii) Tests & testing of metals & viii) Tests & testing of other special materials, composites and cementitious materials. Explanation of mechanical behavior of these materials.

 

Practicals:

Ø  Gradation of coarse and fine aggregates

Ø  Different corresponding tests and need/application of these tests in design and quality control

Ø  Tensile Strength of materials & concrete composites

Ø  Compressive strength test on aggregates

Ø  Tension I - Elastic Behaviour of metals & materials

Ø  Tension II - Failure of Common Materials

Ø  Concrete I - Early Age Properties

Ø  Concrete II - Compression and Indirect Tension

Ø  Compression – Directionality

Ø  Consolidation and Strength Tests

Ø  Tension III - Heat Treatment

Ø  Torsion test

Ø  Hardness tests (Brinnel’s and Rockwell)

Ø  Tests on closely coiled and open coiled springs


Ø  Theories of Failure and Corroboration with Experiments

Ø  Concrete Mix Design as per BIS

Text/Reference Books:

1.                  Chudley, R., Greeno (2006), 'Building Construction Handbook' (6th ed.),R. Butterworth- Heinemann

2.                  Khanna, S.K., Justo, C.E.G and Veeraragavan, A, ' Highway Materials and Pavement Testing', Nem Chand& Bros, Fifth Edition

3.                  Various related updated & recent standards of BIS, IRC, ASTM, RILEM, AASHTO, etc. corresponding to materialsused for Civil Engineering applications

4.                  Kyriakos Komvopoulos (2011), Mechanical Testing of Engineering Materials, Cognella

5.                  E.N. Dowling (1993), Mechanical Behaviour of Materials,Prentice Hall International Edition

6.                  American Society for Testing and Materials (ASTM), Annual Book of ASTM Standards

(post 2000)

7.                  Related papers published in international journals

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